- Sun Jul 20, 2014 9:16 am
#37809
Drill and tap the large hole already mentioned, in the top of the primary cover - with the cover removed, you can even see where it was intended to put one - and have / make an inspection plug to fit. Next do this, as I did a good number of years ago:
Once the inspection hole is drilled in the casing, you will need to use a TDC plunger in the plug hole. Set the piston as near TDC as you can at this point [full lift on the plunger], then rotate the engine backwards [bit of a pain] until the plunger drops 10mm. Mark the ignition flywheel with a line passing through the centre of the inspection hole. Repeat for 10mm drop of plunger after TDC. Next, remove the primary cover and measure between the two lines to find and mark the centre point, this will put a line for TDC at the centre of the inspection hole.
The ignition timing is quoted in the manual as 5 deg BTDC and there is no full advance figure. Mark a line for 5 deg BTDC using a degree disc to measure back from the TDC mark you already have.
The next bit involves a bit of guesswork as to whether you will pick up the full advance mark to be added next in the centre of the hole, but try a line around 30 deg BTDC. It will help if you can use scribed lines for the first two and perhaps white marker paint for TDC, red for 5 deg before and just pencil for full advance, as it may take a couple of shots at this one. Once you have a definite position for full advance, mark it permanently. Now you can check your timing by strobe and see what's going on.
The machine I tuned was firing early at 9 deg idling and full advance was only 20 deg earlier. I modified the pick up mounting holes by elongating them and filing off the dowels, so I could move it to adjust the timing, but later I replaced the TCI [CDI] with the type that has more range. I could then have the timing ranging from 5 to approx 33 deg BTDC, which eliminated any kickback on starting and gave an edge at higher engine speeds.
If you follow the above, you will at least be able to find out what yours is doing and go from there. I have pictures of the modification and might be able to get them on here. Failing that I can e-mail them to anyone wanting them. Regards, Paul. [Strangely, I offered Real Classic some info on tuning the Electra X a good few years ago, but nothing came of it].