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#483
Had another bash at the electrickery today as it was dry.
The mystery red/black wire looks to be the -ve from the coil via the engine kill switch, which explains why I couldn't find the other end as it's in a box that the eureka igntion came in, and also why the kill switch makes no difference to the running of the engine.
Checked the feed at the coil, voltage at the +ve side earthed to frame with ignition on, same at the -ve side ignition on, I thought this would change at some rotation point as the LT circuit dropped the power and it transferred through the HT circuit?
Re-checked cleaned and refitted the earth to the eureka unit as it was a little loose anyway.
Checked continuity through the coil cap, ok, ht lead, ok, plug cap, not OK, ah-ha, I thought, tried a cap from a project bike sitting in the shed which I know to work, still not firing, then I found a couple of old, (unused), champion short reach plugs from the 2CV6 I had, tried one earthed against the head, seemed to get a spark albeit weak, whipped out the old plug to try this one just to see if it would fire and the threads i'd been very carefully nurturing since discovering the plug hole had been cross-threaded gave up it's grip on the last few bit of thread in the ally, I can only assume the new plug threads were just too much and the sealing washer wouldn't compress before the threads gave.
So now i'm back to the take off the head to helicoil it scenario I'd anticipated on first discovering the cross-thread, quite annoying as the previous owner must have known about it.
If it's decent dry weather again tomorrow i'll see about getting the head off and need to add a head gasket to the hitchcocks order, good job I haven't put it in yet.
Frustraing, seems like 1 step forward and 4 back at the moment
#12665
Hi matey !! 000000000hhhhhhhhhhhhhh -dear !! Mr Glum or what ?? If it helps, I can recommend our hosts American composite head gasket, having just fitted one during the winter months. NO SEALANT needed --- just make sure all is dry---- and no trouble encountered at all. If you've done helicoiling before it is possible to do a plug thread without taking the head off BUT--- only if you know what you're doing !!! In any other case I would suggest a trip to your local cyl. head shop. Besides, it'll give you something to do up there in those craggy Highlands, braving that Summer rainstorm and forcing YET AGAIN a nip or 3 of auld Grousey twixt frozen lips !!
#12669
I have done a handful of heads before, on and off the bikes.
Frankly the hassle to do it in place is not worth the time needed to remove it, especially an aircooled single cylinder OHV, no cam timing to worry over etc.
I had a Z750 hardtail chopper a few years ago which I helicoiled with the head on, I made sure it was at TDC, carefully drilled and tapped, fitted the insert and wiggled the tang off, made a thin tube adapater from old fule line for the vacuum cleaner and carefully and meticulously sucked all the swarf out of the cylinder, the head gasket on that cylinder still started weeping oil after a hundred miles or so, i'm convinced to this day it was as a result of trying to cut corners so the head needed to come off anyway.
If anything comes to helicoils now I just take the extra time to remove the head, clean up is so much easier, PLUS, it's a perfect opportunity to decoke and give the piston crown and head a quick seeing to with some autosol, I know it was running very rich when I got it so could well be thoroughly choked in there, (better than too lean I guess)
#12671
hi there this info might be of use i have a eureka ignition when i fitted it as per wiring diagram it did not work so i changed the wires from the black box over that go to the top of the coil(the 2 with ring conectors)the spark was then there and the bike ran well,the only other occasion i had trouble was when the ignition coil went down result very weak spark just visible,apart from that the eureka works very well ,hope this is of some help all the best paul.p.s the black & red wire off the loom near the alternator wires would have been the wire to the points when it had that set up,its redundant with the eureka

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