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By jefrs
#60515
Yeah well, I've had this MIL lamp flash and the engine cutting out. Only problem was the MIL lamp flashed up and the engine coughed, did it a few more times and then the engine died completely no restart. Test Pin gave no codes because - what had happened was one of the bulbs in the MIL cluster had blown and somehow shorted the supply which blew the other two bulbs and blew the fuse - so the ECU was dead. Root cause dodgy ill-fitting bulbs and on inspection corroded fuses; changed the lot, sorted.



The other problem I had did not light the MIL but did cause juddering, the motor was missing because the plug had fouled. But this was traced to a fault on the HT side, HT cap not properly connected to HT lead, not the plug's fault.



Other issue that may be relevant is the battery -ve terminal connector is a thin strip of metal. That snapped clean across the bend in it. That connects to a thin black wire which I'm pretty sure was the ECU ground. I simply re-fashioned the connectoid, sorted. An intermittent battery connection would fritz the ECU.



The ECU is fed from a relay and a fuse, also that ground wire. The spade connectors are well crimped onto the wires but made from too-thin metal, this is a weak point. The fuses are aluminium, this corrodes. Most of, if not all, the oem light bulbs are poor quality and ill-fitting in their sockets.



So do check all the electrical connectors, relays, fuses and bulbs. Before throwing money at it.




Foz, how are you? Did you get this sorted?
By Foz
#60527
Sorry for the delay, work been getting the way.
The mil codes turned up random blinks the only 2
That was an actual codes was the roll over sensor
And the side stand.
After the advise from you all I decided to disconnect everything
And give it a good clean and a blow!
And guess what it worked no codes all good to go I also
Removed the side stand SW completely as I believe this
Was the real drama as there was lot of dirt in the connection
So thanks everone for your help
By jefrs
#60567
It is not necessary to physically remove the side stand switch, only to disconnect it at its connectoid hidden behind the battery.

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