- Mon Jun 10, 2013 4:16 pm
#25632
FINAL UPDATE! .-.-.-.-.-.-.-.-.-.-.-.-.-.-.-.-.- Saturday at last I got as far as in fact dealing with the problem. Getting hold of an adjustable 18 mm reamer turned out to be difficult, but I finally sourced one. Anyway, this has been done: .-.-.-.-.-.-.-.-.-.-.-.-.-.-.-.-.- >>> Small end bush and gudgeon pin replaced, bush reamed to correct fit (pushing g-pin through with a light finger push). >>> Big end bearing and main bearings found to be OK by rotating the engine less piston etc. by hand, "bending" the conrod and trying to "move" the flywheel in all directions, listening to hoises and feeling for any unacceptable play. Nothing found. >>> Honing the cylinder bore very lightly to get a fine crosshatch pattern. >>> "Polishing" the piston very lightly with 800 wet&dry. >>> Measuring the piston clearance: 1/10 mm may be on the high side, but at least it won't seize if driven too hot (slight signs of piston nipping up once in the past). >>> Replacing the piston rings. Ring gap after: 0,25 mm, before 0,65 mm. >>> cleaning everything VERY carefully before assembly. >>> Painting the cylinder with stove paint (to withstand 800 degrees C.....) >>> Assembly with copious amount of engine oil on all parts, new gaskets etc. .-.-.-.-.-.-.-.-.-.-.-.-.-.-.-.-.- Had the first run yesterday. The metallic rattle/knocking noise is gone! Engine is pulling better than before, running quieter and everything feels nearly perfect. However: Still a little rattling sound from somewhere if I lower the idle too much. It disappears if I keep the idle speed "not too low" or as far as I touch the throttle. Not present when I am riding the thing. .-.-.-.-.-.-.-.-.-.-.-.-.-.-.-.-.- It can be "anything" except the crankshaft, conrod, big end or small end. Maybe the piston is a little too "loose fit"? Anyway, it doesn't sound dangerous, so this looks like success so far! .-.-.-.-.-.-.-.-.-.-.-.-.-.-.-.-.- Thanks for all help! Regards, Anders F. R.