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By Arne
#6841
What is the different between; cobber cord(HTLEAD) and Silicone (92042). Will I get better spark by use spark plug cap; PLUGCAP3, NGK Irdium spark plug, COIL (92025) and new HT Lead?
By jefrs
#63796
Copper core "HTLEAD" is old school proper HT Lead. The silicone lead 92042 is I believe a variation on ye olde carbon string suppressor lead, it works well while the conductor lasts, but it has a tendency to burn out and can suffer from damp; on cars that use this it is intended to be replaced every few years as a service part.



Personally I would not go with the iridium plug because the electrode area is so small, it doesn't seem to self-clean well. I have had problems with the iridium sooting up. Initial sooting up was caused by a faulty HT cap but the iridium refused to clean itself, a normal plug soon sorted it out. Personally I would use the normal NGK plug, which is very good.
By Tim NZ
#63798
Iridium and other precious metal tip spark plugs have superior ability to fire a spark across a wider gap, and to be less likely to suffer from minor fouling issues when an incorrect heat range plug has been fitted. Typically for most Bullets, when fitting a precious metal plug, 1 step hotter is preferred.


The ability to fire a spark across a wider gap makes it better suited when mixture strengths are not overly rich. Where as many owner modified Bullets are often jetted too rich on the Main; hence increased potential for fouling issues and the seeming need to run a hotter plug...


If you are still running points etc, use a solid copper HT lead
By Beezabryan
#63799
I fitted an iridium plug years before the doom laden naysayers came on the scene to tell me I was wasting my money. If it so direly bad I wonder why 7 years later it is still going strong?
Copper cable for me the other stuff is crap.
By Steve T
#63800
I changed this year to an NGK BPR8EIX and my 500 starts, ticks over and runs a treat, running with non suppressor cap and copper HT lead 👍
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By Scalyback
#63801
Tornado, my iron 500 has an NGK BPR8EIX and all has worked very well for about two years now.
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By Leon Novello
#63802
Some manufacturers state on the box to not alter the gap, dragging a gapping wire or feeler gauge across the iridium tip can damage (sprawl) the surface, resulting misfiring and a shorter life. It is sometimes possible to purchase plugs set for a particular engine, it pays to look around for them.
By Arne
#63803
Thanks for all answers. Arne in Norway
By Mark B
#63805
I asked a helpful chap at Hitchcocks and he recommended the copper lead rather than silicone. So I've got that, with an iridium plug and non-suppressor plug cap and it's all very good.
By jefrs
#63819
If you fit a (NGK) R-suffix, R for resistive, plug (suppressor plug) then you want a non-suppressor HT cap. If it is a non-resistive plug then you want a suppressor HT cap. Copper wire HT lead is non-suppressor. Carbon-string is suppressor HT lead (and pretty useless).



There is a reason for using a suppressor in the HT system and it is not just to reduce radio interference. It is a "LR" circuit, the HT coil is a coil "L", the resistance of the suppressor "R" alters the time constant resulting is a 'tighter' spark.



The iridium did not cause sooting up on my bike, that was another cause, but I am not alone in having had issues with the iridium. If you look at the iridium electrode, it is the size of a pin head. When a plug gets dirty the spark has to find a clean spot to spark from, they are supposed to get hot enough to self clean; once they fail to find a clean spot they start missing, lose heat and cannot self-clean, a larger electrode increases the probability of finding a clean spot and thus keep running. You may get many many years from an iridium, the same may be said for a normal plug. Some Bullets are somewhat prone to sooting (hence the Twinspark). Just a caveat, YMMV :)



If you run the motor hard, race it, it gets hot, so you need a 'cold' plug (bigger NGK number). If you run the engine gently you may want a 'hot' plug i.e. so its electrode nose runs hotter and thus self-cleans. I'm running my C5 on BPR5ES which seems to be half a step hotter than the standard '6'

https://www.ngk.de/fileadmin/Dokumente/ ... ode_en.pdf

BPR6ES - The "B" is 14mm, "P" is projected insulator, "R" is resistive, "6" is the heat, "E" is 19mm reach, "S" is copper electrode.

This is for the 500cc EFI (NB), the earlier 500 Bullet takes a B8ES, Do Note the lack of the P for projected nose.

BTW the BPR5ES is for a 1 litre Vauxhall Nova (long gone but I still had a NOS set), the BPR6ES is generally sold for lawnmowers. They are close in heat (half a step?) but the construction/appearance of the "5" is much better than the "6" (go figure).

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