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2000 Bullet 500 Valve 0 Clearance When Cold?

1. 0 Cold
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2. 0 Hot
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By Rex Piekarczyk
#98525
Do you guys really run these with the service manual spec of 0 clearance cold? I just had to get the valves and seats ground after only a few hundred miles since both valves were leaking badly even after the rockers were removed. I suspect the valves weren't closing completely. This is the upgraded head with Kibblewhite valves. Don't have hydraulic lifters in this one.
#98526
Never had any bother whatsoever with factory settings, and my bike did get thrashed. I always did a compression check every oil change (1500 miles) and the occasional leak back check as well, so any issues would have shown up early.
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By stinkwheel
#98530
Zero clearance cold on the 350.

One ballhair on the exhaust and half a ballhair on the inlet cold on the 612.

That said, my 350 ran perfectly acceptably for about 6 months with the exhaust valve seat rattling loose in the head.
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By Wheaters
#98531
I use the recommended technique on my 350 Bullet, but I do make sure the pushrods spin quite freely. The engine is quiet and the tappets don’t seem to need adjusting at all. They certainly don’t close up, at least not since I had a new, hardened exhaust valve seat fitted. Before that the exhaust used to close right up and the bike lost compression completely after only 50-100 miles.
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The factory fitted seat was soft!
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By Wheaters
#98539
Yes! The valve moves upwards into the cylinder head. In my case enough to keep the valve from seating properly causing loss of compression.

I got very good at resetting the clearances at the road side. Thankfully a new seat insert and Hitchcock’s stainless valve cured it completely and 10,000 miles later the clearance never varies.

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