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Headlight glass replacement

Posted: Mon Jul 20, 2020 9:32 pm
by Mann
Evening all,

My 2018 C5 Classic headlight glass is cracked full width. Does anyone know if it is possible to replace just the glass?

I see that our hosts do not list the glass on its own but many sites do list just the glass (I assume Indian spec).

Thanks

Re: Headlight glass replacement

Posted: Mon Jul 20, 2020 9:40 pm
by stinkwheel
From looking at pictures, it looks like the same casquette with lucas-type 7" round headlamp insert with two part rim as the majority of other enfields, so the world is pretty much your oyster.

I will say I tried one of the neolite ones and wasn't particularly impressed, in my oppinion the original Indian one had a better beam pattern and no little cone on the inside in front of the bulb to vibrate loose and rattle about inside the reflector. Our hosts sell both.

Re: Headlight glass replacement

Posted: Mon Jul 20, 2020 10:06 pm
by Mann
Thanks Stinkwell,

I see part LU/550875 on the website which is just the glass but I am not sure if this is 7 inch size, or if my glass will separate from the rim. Anyway best I start butchering the existing light to see what’s what as it will probably shatter soon anyway

Cheers

Re: Headlight glass replacement

Posted: Mon Jul 20, 2020 11:08 pm
by stinkwheel
Ah. The glass and reflector are made as one piece insert on a modern headlamp. The reflector part is also glass and is probably also cracked. You need the full insert. Like part: 145016 or 92090

Here's what I have. Those little spring clips hold it into the rim. I suspect yours will be similar. I would strongly recommend wearing goggles when fitting them.
Image

Re: Headlight glass replacement

Posted: Tue Jul 21, 2020 7:14 am
by Mann
Looking at mine it is one piece reflector and glass, the reflector is okay just the glass is cracked. I will order the sealed unit. And thanks for the tip about the sprng toggles and eyes!!

FYI I watched a few videos of how to just replace the glass on these, basically you smash the crap out of lens then bond a new piece of glass to the reflector rim :shock: