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Replacing head gasket 350 kickstart, 4 speed

Posted: Sun Oct 06, 2019 7:40 am
by windmill john
Doing mine soon. New to Bullets, besides head gasket and rocker gaskets, are there any other little bits to buy?

Is The Bullet any different to other makes, i.e. re-tighten of head around a 100 miles.

Thanks

John

Re: Replacing head gasket 350 kickstart, 4 speed

Posted: Mon Oct 07, 2019 3:34 pm
by stinkwheel
I re-torque mine at 5, 50 and 500 miles.

They can be a total sod to get the head off. It's not uncommon for the washers under the head nuts to deform and bind against the studs making them extremely difficult to remove. It's not unheard of for people to loosen the nuts then start the bike to get it moving!

As such, a set of hardened steel washers for when you rebuild it is a worthwhile investment. I also fitted a set of aftermarket studs with a square end on that can be removed with the head in-situ to make future stripping easier.

Re: Replacing head gasket 350 kickstart, 4 speed

Posted: Mon Oct 07, 2019 5:12 pm
by windmill john
Thanks stinkwheel. I hadn’t heard anything so ordered the bits today. The helpful chap I spoke to mentioned these deforming washers, so I ordered an improved set.

Re: Replacing head gasket 350 kickstart, 4 speed

Posted: Tue Oct 08, 2019 7:52 am
by PeteF
I replaced the head gasket on my 350 a couple of times. Composite gasket, a smear of Wellseal and NOT re-toqued. Never had a problem. It's worth rubbing the head mating surface down to get rid of ANY damage, scratches etc.

Re: Replacing head gasket 350 kickstart, 4 speed

Posted: Tue Oct 08, 2019 8:41 am
by Beezabryan
I do as Peter. Just a smear of Wellseal round the push-rod tunnels. Could not be bothered with the hassle of taking bits off so never re-torqued. No problems.

Re: Replacing head gasket 350 kickstart, 4 speed

Posted: Tue Oct 08, 2019 12:25 pm
by stinkwheel
I will say every time I re-torque the head, it takes at LEAST another half turn.

Re: Replacing head gasket 350 kickstart, 4 speed

Posted: Mon Oct 14, 2019 4:23 pm
by Allanfox
What are you torquing to, 24ft/lbs?

Re: Replacing head gasket 350 kickstart, 4 speed

Posted: Mon Oct 14, 2019 5:26 pm
by PeteF
That's a bit much. I used 21 ft/lbs.

Re: Replacing head gasket 350 kickstart, 4 speed

Posted: Mon Oct 14, 2019 5:52 pm
by Allanfox
Thankyou, makes good sense as I was advised 24 but sheared a stud in the process (near the top as well!), new EN8 studs/washers on order, will try 21 next time!! :-) I take it the 24 in the book is for copper gaskets?

Re: Replacing head gasket 350 kickstart, 4 speed

Posted: Mon Oct 14, 2019 6:00 pm
by stinkwheel
The gasket material won't alter the tensile strength of the studs. It was obviously a bad stud. Or it had oily threads. Their other favourite trick is to wind the short stud all the way up and out of the barrel, taking the alloy with it.

Our hosts recommend a 2-stage tighten of 15 then 22ft/lb.